Medical packaging: Things to consider



In the complex world of medical technology design, packaging is much more than just a shell. They are a critical part of ensuring medications and medical devices remain safe, sterile and effective. In this post, we take a deep dive into the criteria that need to be considered when designing and selecting medical packaging.

1. Protection and Security


Medical packaging plays a crucial role in ensuring and maintaining the quality and effectiveness of healthcare products. A main focus is on the protection and security of the content.

  • Barrier against external influences: Medical products must be protected from physical damage, light, oxygen, moisture and microbial contamination. Medical packaging like blisters or sealed vials offer effective protection against such factors.
  • Sterility: Surgical instruments and some medication in particular require sterile packaging that remains sealed until the time of use to prevent infection and contamination.

2. User friendliness

Medical packaging must not only be safe and sterile, but also designed to be user-friendly to ensure efficient handling and use.

  • Ease of access: In medical device design it is critical that medical personnel can access medical products without delay, especially in emergencies. This means that medical packaging should be intuitive and easy to open without compromising the integrity or sterility of the contents. Medical packaging with easy-to-remove seals or tear-resistant packaging materials can be particularly advantageous here. Quick access can mean the difference between life and death in critical situations.
  • Child safety: Medical products, particularly medication, can be dangerous to children if accidentally ingested. It is therefore essential that certain packaging is designed to be child-safe. Medical packaging should therefore be designed to be difficult for children to open, for example by using safety locks that require simultaneous pressing and twisting. However, handling it shouldn't be too complicated for adults. It's a balancing act to ensure protection from children and still making access easy for adults.
  • Visual and tactile cues: To further increase usability, medical packaging can be provided with visual and/or tactile cues that show users how they should be opened. Such information can be particularly beneficial for older people or people with visual impairments.
  • Multilingual labeling: In multicultural societies or regions where multiple languages ​​are spoken, adding multilingual instructions and descriptions can contribute to the usability of medical packaging.
  • Ergonomics: The shape and size of the packaging should also be considered from an ergonomic perspective. They should be easy to grip and hold, especially for people with limited hand function or arthritis.
  • Corporate Product Design: The inclusion of a brand-specific design or logo (corporate product design) can not just contribute to recognition, but also create trust among customers. While this may involve additional costs for design and branding, in the long term it can increase brand value and lead to higher customer loyalty.


Overall, medical packaging design in terms of UX in medical technology should always focus on the end user to ensure safety, efficiency and convenience.

held+team | Medical packaging: Things to consider


3. Sustainability and legal requirements for medical packaging

Medical packaging can not only be seen in the context of safety and user-friendliness, but also in the context of environmental impacts and legal requirements. An optimal packaging solution should therefore take all of these aspects into account.

Environmental impact

  • Sustainable materials: At a time when environmental protection is becoming increasingly important, the use of sustainable materials in medical packaging is becoming more and more frequent. Recyclable, biodegradable or compostable materials can help reduce the environmental footprint of medical packaging.
  • Reducing packaging waste: An efficient and compact packaging design that still meets all requirements can reduce the amount of waste. Through the conscious use of materials, environmental impact can be further minimized.

Adherence to legal requirements

  • Country-specific standards: Since the requirements for medical packaging can vary worldwide, companies must always be up to date with the latest regulations and standards in the country of distribution.
  • Quality control and traceability: It is crucial that medical packaging contains specific information that ensures traceability of the product, especially in cases of product recalls or quality problems.

Transparency and Labelling

  • Richness of information: Medical packaging should provide much more than just basic product information. Information on correct storage, use and disposal is essential to ensure safe and effective use.
  • Readability: The information provided should be presented in clear and understandable language. Care must also be taken to ensure that the font size is appropriate in order to avoid misunderstandings and application errors.

4. Costs

When developing medical packaging, the focus is not only on safety and user-friendliness, but also on cost-effectiveness. Cost aspects are a key factor that influences both the selection of materials and the production process.

  • Material Selection: While high-end materials can provide better protection, they can also drive up costs. A balance between protection and cost is crucial here.
  • Production efficiency: Modern technologies and automation can help reduce the production costs of medical packaging.
  • Design optimization: An effective design can not only minimize the use of materials, but also make the entire production process more efficient and thus save costs.
  • Scalability: Larger production volumes can often lead to cost reductions as economies of scale can be leveraged. It is important to choose a packaging solution that can easily adapt to different production volumes.
  • Durability and reusability: Some medical packaging, particularly for reusable instruments, should be designed to be used safely and effectively for extended periods of time. This can lead to long-term cost savings by reducing the need for regular new purchases.

Overall, medical packaging design requires a deep understanding of various disciplines - from material science to ergonomics and usability to legal regulations. This is the only way to develop solutions that meet the diverse requirements of the industry.

Do you have further questions about medical packaging? Then contact us today. We look forward to your inquiry!


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